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 TS2596
Pin assignment: 1. Input 2. Output 3. Ground 4. Feedback 5. Enable
Preliminary
3A Step Down Switching Voltage Regulator
150KHz Oscillating Frequency Output Current up to 3A Enable Input Control
General Description
The TS2596 Series are step-down switching regulators with all required active functions. It is capable of driving 3A load with excellent line and load regulations. These devices are available in fixed output voltages of 3.3V, 5V, and an adjustable output version. The TS2596 series operates at a switching frequency of 150kHz thus allowing smaller sized filter components than what would be needed with lower frequency switching regulators. It substantially not only reduces the area of board size but also the size of heat sink, and in some cases no heat sink is required. The 4% tolerance on output voltage within specified input voltages and output load conditions is guaranteed. Also, the oscillator frequency accuracy is within 10%. External shutdown is included. Featuring 70A (typical) standby current. The output switch includes cycle-by-cycle current limiting, as well as thermal shutdown for full protection under fault conditions. This series are offered in 5-pin TO-263, TO-220 package.
Features
Guaranteed 3A output current 3.3V, 5V, and adjustable versions Wide input voltage range, up to 40V Internal oscillator of 150KHz fixed frequency Wide adjust version output voltage range, from 1.23V to 25V 4% max. at over line and load conditions. Low standby current, typ. 70A, at shutdown mode Requires only 4 external components Thermal shutdown and current limit protection P+ product enhancement tested
Ordering Information
Part No.
TS2596CZ5xx TS2596CZ5 TS2596CM5xx TS2596CM5 -20 ~ +85 C TO-263-5L
o
Operating Temp. (Ambient)
Package
TO-220-5L
Note: Where xx denotes voltage option, available are 5V and 3.3V. Leave blank for adjustable version. Contact factory for additional voltage options.
Applications
LCD Monitors ADD-ON Cards Switching Regulators High Efficiency Step-Down Regulators Efficient Pre-regulator for Linear Regulator
Absolute Maximum Rating
Input Voltage ENABLE Pin Input Voltage Power Dissipation Operating Junction Temperature Range Storage Temperature Range Lead Soldering Temperature (260 C)
o
Vin Vin (operate) PD TJ TSTG
+40 -0.3V V Vin Internal Limited -40 ~ +125 -65 ~ +150 5
V V W
o o
C C
S
TS2596
1-6
2003/12 rev. D
Thermal Performance
Condition
Thermal Resistance Junction to Ambient Thermal Resistance Junction to Case
Symbol
ja jc
Limits
30 3
Unit
o
C/W
Recommended Operating Conditions (Ta = 25 oC)
Condition
Input Voltage ENABLE Pin Input Voltage
Symbol
Vin Vin (operate)
Limits
4.5 ~ 28 0 ~ +20
Unit
V V
Block Diagram
Electrical Characteristics
Vin = 12V, IL = 500mA, Ta = 25 oC unless otherwise specified.
Parameter TS2596-3.3V
Output Voltage (Note 1) Efficiency
Conditions
0.2A IL 3A, 5.07V Vin 40V (Figure 1) Vin=12V, IL=3A
Min
Typ
Max
Unit
0.96|Vo| --
3.3 75
1.04|Vo| --
V %
TS2596-5V
Output Voltage (Note 1) Efficiency 0.2A IL 3A, 8V Vin 40V (Figure 1) Vin=12V, IL=3A 0.96|Vo| -5.0 80 1.04|Vo| -V %
TS2596
2-6
2003/12 rev. D
Electrical Characteristics (Continued)
Vin = 12V, IL = 500mA, Ta = 25 oC unless otherwise specified.
TS2596 Adjustable
Feedback Voltage (Note 1) Efficiency 0.2A IL 3A, 8V Vin 40V, Vout=5V (Figure 2) Vin=12V, Vout=5V, IL=3A 0.96|Vo| -1.23 75 1.04|Vo| -V %
All Output Voltage Version (Vin= 12V, IL = 500mA)
Oscillator Frequency (Note 2) Quiescent Current (Note 3) Standby Current Saturation Voltage (Note 4) Feedback Bias Current Duty Cycle (Note 5) Current Limit (Note 2)(Note 4) Output Leakage Current (Note 3) ENABLE Threshold Voltage ENABLE Input Current VOUT=0V VOUT=-1V VIH (VOUT=0V) VIL(VOUT=Normal Output Voltage) IIH (ENABLE =5V) IIH (ENABLE =0V) ENABLE =5V ILOAD=3A VOUT=5V (Adj. Version only) Operating (ON) 127 ----93 ---2.0 ---150 5 70 1.2 50 98 4.5 0.3 7.5 --12 0 173 10 200 1.5 100 --2 30 -0.6 30 10 kHz mA uA V nA % A mA V uA
Note 1: External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. Refer to Application information for details. Note 2: The oscillator frequency reduces when the second stage current limit is activated. The amount of reduction is determined by the severity of current over load. Note 3: For these parameters, FB is removed from VOUT and connected to +12V to force the output transistor OFF. Note 4: VOUT pin sourcing current. No diode, inductor or capacitor connected to VOUT. Note 5: FB is removed from VOUT and connected to 0V.
TS2596
3-6
2003/12 rev. D
Typical Application Circuit
Figure 1 Fixed Voltage Version
Figure 2: Adjustable Voltage Version
Figure 3: LC filter for Low Output Ripple
TS2596
4-6
2003/12 rev. D
Application Data
Quick Design Component Selection Table for Fixed Output
Input / Output Condition
Output (V) Load current (A) 3 5 2 Max. Input voltage (V) 8 15 25 9 15 25 5 12 25 6 12 25
Inductor
Inductance (uH) 22 33 47 22 68 68 22 22 33 22 33 47 Current (A) 3.5 3.5 3.5 3.1 3.1 3.1 3.5 3.5 3.5 3.1 3.1 3.1
Output Capacitor
Nichicon PL series uF V 560 25 330 35 270 35 470 25 180 35 180 35 470 25 560 35 680 35 470 25 330 35 330 35 Sprague 595D series uF V 330 10 330 10 330 10 330 10 270 10 270 10 390 6.3 390 6.3 390 6.3 390 6.3 390 6.3 330 10
3 3.3 2
Quick Design Component Selection Table for Adjustable Output
Input / Output Condition
Output (V) 2 4 6 9 12 15 24 uF 820 470 470 330 330 220 150
Output Capacitor
Nichicon PL series V 35 35 25 25 25 35 35 Sprague 595D series uF 330 330 330 330 270 270 390 V 10 10 10 10 10 10 6.3
Feedforword Capacitor
Value 33 10 3.3 1.5 1 680 560 Unit nF nF nF nF nF pF pF
Schottky Diode Selection Table
Reverse Voltage
(V) 20 30 40
Forward Rectified Current (4~6A)
Surface Mount -SK53C SK54C Through Hole SR502 SR503 SR504
(Taiwan Semiconductor Part Number)
TS2596
5-6
2003/12 rev. D
TO-220-5L Mechanical Drawing
G
A
B
C
H
DIM
TO-220 DIMENSION MILLIMETERS INCHES MIN 10.00 3.240 2.440 0.260 1.570 13.31 4.475 1.170 27.60 2.175 0.297 8.280 6.010 14.29 MAX 10.50 4.440 2.940 1.020 1.830 14.13 5.225 1.370 29.44 2.925 0.477 8.800 6.510 15.31 MIN 0.394 0.128 0.096 0.010 0.062 0.524 0.176 0.046 1.087 0.086 0.012 0.326 0.237 0.563 MAX 0.413 0.175 0.116 0.040 0.072 0.556 0.206 0.054 1.159 0.115 0.019 0.346 0.256 0.603
M N L I
A B C D E F G H I J K L M N
F
K
E D
J
TO-263-5L Mechanical Drawing
A
E F J
B
DIM A B C D E F G H I J
I
C
G
D
H
TO-263 DIMENSION MILLIMETERS INCHES MIN MAX MIN MAX 10.220 10.260 0.402 0.404 14.600 15.870 0.575 0.625 0.750 0.770 0.030 0.030 1.573 1.827 0.062 0.072 4.560 4.570 0.179 0.180 1.240 1.270 0.049 0.050 2.280 2.790 0.090 0.110 0.280 0.320 0.011 0.013 8.240 8.280 0.324 0.326 1.540 1.800 0.060 0.071
TS2596
6-6
2003/12 rev. D


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